Amorphous magnetic sheet
Amorphous magnetic sheet
Amorphous magnetic sheet
Amorphous magnetic sheet
Amorphous magnetic sheet
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  • Amorphous magnetic sheet
  • Amorphous magnetic sheet
  • Amorphous magnetic sheet
  • Amorphous magnetic sheet
  • Amorphous magnetic sheet

Amorphous magnetic sheet

This iron‑based amorphous magnetic sheet is an exclusive upgrade component for common‑mode inductors, designed to directly replace conventional PBT insulating spacers. It transforms a single‑layer insulation structure into an integrated composite architecture that combines electrical isolation, high‑frequency magnetic shielding, and optimized magnetic circuitry. While fully complying with safety standards for insulation, creepage distance, and dielectric strength, it enhances the common‑mode inductor’s electromagnetic performance, thermal management, and structural reliability, making it ideally suited for high‑frequency, high‑power, and high‑density industrial and automotive power‑supply applications. It represents a core upgrade solution for optimizing EMI filtering in premium power supplies.

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Amorphous magnetic sheet

Product Attributes Supply Capacity and Additional Information            Packaging and Delivery
  • Brand :You all
  • Place of origin: China
  • Size : Customizable
  • Specifications : Customizable
  • Package: Cardboard box
  • Minimum order quantity : 1 piece
  • Product Series : Amorphous Nanocrystalline Core
  • Authentication : ISO9001
  • Payment : Letter of credit, telegraphic transfer
  • Export : Found all over the world
  • Packaging Custom packaging
  • Productivity : 5,000,000 pieces/months
  • Transportation : Ocean, land, air
  • Place of origin : Anyang, Henan, China
  • Supply capacity : 5,000,000 pieces/months
  • Certificate : ISO9001, SGS
  • Customs code : 410596117T
  • Port : Qingdao, Tianjin, Shanghai
  • Payment Type : Credit card, wire transfer
  • International Trade Terms : FOB, CFR, CIF, EXW, FCA, CIP, CPT
  • Sales unit : Piece/Pieces  
  • Packaging Type : Customized
  • Sales unit : Piece/Pieces

Amorphous magnetic sheet

The core advantage of using an amorphous magnetic sheet to replace the PBT (or similar insulating material) separator between the two windings of a common-mode inductor’s magnetic core.
First, let’s clarify the structure: In a conventional common-mode choke with magnetic cores, the two windings are separated by a PBT plastic spacer. By replacing this with amorphous (iron‑based amorphous) thin magnetic sheets sandwiched between the windings, we essentially upgrade the insulating spacer into a composite component that provides “insulation + magnetic shielding + magnetic optimization.” The key advantages lie in… Stronger common-mode rejection, lower leakage inductance, reduced temperature rise, improved EMI performance, and a smaller footprint.


(1) Enhance electromagnetic performance and optimize EMI filtering effectiveness.

Compared with non‑magnetic PBT plastic spacers, iron‑based amorphous magnetic sheets boast ultra‑high permeability and exceptionally low high‑frequency losses, fundamentally optimizing inductor performance at the magnetic circuit level while providing dual suppression of common‑mode and differential‑mode interference.
1. Enhanced common-mode rejection and superior high-frequency filtering: Amorphous magnetic sheets effectively concentrate and guide dispersed magnetic flux, confining common-mode flux within the magnetic core’s magnetic circuit. This significantly reduces external flux leakage and boosts the core’s effective permeability. With the same number of winding turns, common-mode inductance is markedly increased, while iron losses remain extremely low across the 100 kHz–MHz frequency range. Consequently, the device’s common-mode rejection ratio (CMRR) is substantially improved, addressing high-frequency common-mode EMI issues in switch-mode power supplies, photovoltaic systems, and charging stations.
2. Reduce common-mode leakage inductance and simplify the filtering circuit: Conventional toroidal inductors exhibit uneven coupling between their two windings, leading to significant stray magnetic flux and common-mode noise. Amorphous magnetic sheets can form a magnetic shielding layer between the dual windings, effectively blocking stray magnetic flux coupling and substantially reducing common-mode leakage inductance. This approach simultaneously suppresses both common-mode and differential-mode interference, eliminating the need for an additional differential-mode inductor and streamlining the circuit architecture.
3. Reduces high-frequency parasitic capacitance and mitigates EMI spikes: Addressing the limitations of PBT’s dielectric properties, a composite structure comprising an amorphous magnetic sheet and a surface insulating coating effectively lowers inter-winding high-frequency parasitic capacitance, suppresses high-frequency coupling noise between windings, resolves EMI spike issues in the high-frequency range, and enhances the electromagnetic compatibility and stability of the equipment.

(2) Low losses and low temperature rise, enhancing equipment stability and service life.

Iron-based amorphous materials inherently exhibit excellent high-frequency, low-loss characteristics, with losses at high frequencies far lower than those of conventional ferrite materials, ensuring no additional heat sources are introduced upon replacement. Meanwhile, the magnetic circuit has been meticulously optimized to significantly enhance core utilization and reduce intrinsic core losses; the substantial reduction in leakage flux effectively mitigates eddy-current heating in the device’s PCB copper traces and enclosure. As a result, the overall operating temperature rise of the equipment can be lowered by 3–8°C, completely addressing the issue of thermal buildup during prolonged operation of high‑power, high‑frequency power supplies and substantially extending the equipment’s service life.

(3) Structural Upgrading: Balancing Miniaturization and Reliability

1. Compliance‑driven insulation, safety‑compliant: The magnetic sheet surface can be customized with a high‑strength insulating coating, ensuring dielectric strength and creepage distances that fully meet industry safety standards. It seamlessly replaces the insulating and isolating core functions of PBT partitions, eliminating any safety risks.
2. Ultra-thin and lightweight design enables device miniaturization: By eliminating the molded thickness, slot‑and‑tab structure, and tolerance margins of conventional PBT separators, the amorphous magnetic core can be manufactured to an ultra‑thin specification of 0.02–0.1 mm, allowing for tighter, more orderly winding arrangements and significantly reducing the overall footprint of common‑mode inductors, thereby meeting the growing demand for high‑density, compact power‑supply solutions.
3. Weather‑resistant and robust, designed for demanding operating conditions: It addresses the shortcomings of PBT plastics, such as high‑temperature creep, aging‑induced deformation, and susceptibility to brittle fracture. The iron‑based amorphous alloy exhibits exceptional thermal stability, offering superior resistance to high temperatures, vibration, and aging, enabling reliable long‑term operation under harsh industrial and automotive conditions characterized by elevated temperatures and severe vibrations, thereby significantly enhancing overall product reliability.

(4) Comprehensive cost optimization for greater value.

Although the raw material cost of amorphous magnetic sheets is higher than that of conventional PBT plastic, their superior electromagnetic optimization capabilities enable a significant reduction in the number and complexity of downstream filtering components, thereby lowering the overall bill of materials. Moreover, their characteristics—low temperature rise, low losses, and high reliability—substantially decrease equipment failure rates and after-sales maintenance costs. In high‑power, high‑frequency, high‑end power supply applications, the resulting total economic benefits far surpass those of traditional PBT separator solutions.
  • Typical application areas
  • New energy charging equipment: on-board charging piles, portable chargers, and new-energy vehicle power systems.
  • Photovoltaic energy storage equipment: photovoltaic inverters, energy storage converters, and grid‑connected photovoltaic power supplies.
  • Industrial Power Equipment: High-Frequency Switching Power Supplies, Industrial Variable-Frequency Power Supplies, Precision Industrial Control Power Systems
  • In-vehicle electronic systems: in-vehicle high- and low-voltage power supplies, in-vehicle industrial control modules, and electric control systems for new-energy vehicles.
  • High-end precision equipment: medical device power supplies, communication base station power supplies, servo drive power supplies, and other applications with stringent requirements for EMC, temperature rise, and stability.
Any high-quality specification of Amorphous magnetic sheet — Support Customization Click to consult

Frequently Asked Questions

 

  1. Q: What information do I need to provide during the consultation?
    A: To provide you with the most accurate response, we recommend that you include relevant product information when you inquire, such as: Model, dimensions, technical specifications, required quantity, etc.
  2. Q: How long does it take to produce a sample?
    Answer: The preparation time for standard samples is typically 1–3 business days
  3. Q: What is the product’s lead time?
    A: For standard in-stock items, the shipping time is approximately 3–10 days . If you require a custom design, we will, upon confirmation of your requirements, provide you with… Arrange production as soon as possible. and synchronize the specific production schedule with you.
  4. Q: What is the minimum order quantity (MOQ)?
    A: We support flexible ordering with no strict minimum order quantity. Specific terms can be negotiated based on your product dimensions and design, and we are committed to meeting a wide range of procurement needs.
  5. Q: What payment methods are supported?
    A: We accept a variety of international payment methods, including Telegraphic Transfer (T/T), PayPal, Letter of Credit (L/C), Documents Against Acceptance (D/A), and Documents Against Payment (D/P) Different regions may have different procedures; please feel free to inquire for more information.
  6. Q: If you have any other questions, how should you get in touch?
    Answer: You can through Email, phone, or online message Please feel free to contact us, and we will respond to your inquiry as soon as possible.
  7. Q: Select Good friend What is the reason?
    Answer: (1) Our products enjoy a strong reputation in both domestic and international markets, Quality is widely recognized.
    (2) Possessing More than 8 years With extensive export experience and a deep understanding of international customer needs, we provide professional services.
    (3) Commitment On-time delivery , ensuring an efficient and reliable supply chain.

 

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Cobalt-based amorphous nanocrystalline alloy ribbon


Cobalt-based amorphous alloys, thanks to their unique microstructure, boast core advantages such as ultra-low losses and exceptionally high permeability: - Near-zero magnetostriction — ensuring noise-free operation and distortion-free signals; - Ultra-high permeability — far surpassing conventional iron-based amorphous materials and silicon steel; - Extremely low coercivity — delivering rapid response and reduced losses. - Cobalt-based amorphous alloys exhibit stable performance across a wide temperature range and at high frequencies, with strong anti-interference capabilities, making them well-suited for precision sensing and high-frequency applications. - Customized products can be tailored to meet specific customer requirements, offering features such as low noise, high sensitivity, and low-loss operation at high frequencies.

Iron-based nanocrystalline ribbon


・It combines high permeability, high saturation magnetic flux density, low coercivity, and low losses, with overall performance far superior to conventional iron-based amorphous alloys, silicon steel, and certain permalloy grades. ・It exhibits excellent frequency adaptability, featuring low losses and high efficiency at medium and high frequencies, making it suitable for a wide range of applications. ・Its cost is significantly lower than that of cobalt-based amorphous alloys, offering outstanding cost-effectiveness. ・It demonstrates excellent thermal stability and reliable, consistent performance, making it well-suited for large-scale industrial applications.

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Due to the following characteristics, iron-based amorphous alloys exhibit a significant advantage in low core losses: - Thin thickness—only about one-tenth that of grain-oriented silicon steel; - High resistivity—approximately twice that of grain-oriented silicon steel; - Low coercivity—only about one-third that of grain-oriented silicon steel.

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